DC-DC Chargers & Dual Battery Setups

Dual Battery Wiring Diagram for a 4WD (Easy DIY)

A simple dual battery layout with a DC-DC charger, fuses and earths, plus the parts list to build it.

How the layout works

  • The alternator charges the start battery as normal.
  • The start battery positive runs through a fuse near the start battery to the DC-DC charger input.
  • The charger output runs through a fuse near the auxiliary battery to the auxiliary battery positive.
  • The charger and both batteries have solid earths to the chassis.
  • Your 12V fuse box is fed from the auxiliary battery through its own fuse, so your camping gear never drains the start battery.

Get these right

  • Fuse every positive cable at the battery end, sized to the cable and charger.
  • Use cable thick enough for the current and run length. Use a voltage drop calculator and aim for under 3%.
  • Crimp lugs with a proper crimper and seal them with heat shrink.
  • Connect the ignition wire if you have a smart alternator.
  • Follow your charger's manual for fuse sizes. If you're unsure, get an auto electrician to check your work.

Gear picks

DC-DC charger

  • Size it to your battery
  • Smart alternator support
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ANL or MIDI fuse kit

  • Fuse each positive run
  • Includes holders
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12V fuse box with blade fuses

  • Feeds fridge, lights and USB
  • Fed from the auxiliary battery
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